BCF Yarns for Rug and Carpet Manufacturing
Direct from Our Factory – Premium Quality at Competitive Prices with Stable Supplies
BCF (Bulked Continuous Filament) Polypropylene Yarn – Strength, Durability, and Color Excellence
Enhance your carpet and rug production with our BCF Polypropylene Yarn, designed for superior performance and cost-effectiveness. Using bulked continuous filament technology, our yarn delivers high crimp, exceptional wear resistance, and vibrant color consistency, making it ideal for both residential and commercial carpets. With customizable properties, we cater to unique design needs while maintaining industry-leading quality.
Why Our BCF Yarn Is the Perfect Choice
- Unmatched Durability and Wear Resistance – Engineered to withstand heavy foot traffic and resist fraying, ensuring long-lasting performance.
- Vibrant Colorfastness – Masterbatch dyeing during extrusion guarantees deep, lasting hues resistant to fading, moisture, and stains.
- Customizable Specifications – Tailor dtex (800 to 5,000), filament count (144 to 460), and cross-sectional shapes (trilobal, delta) to meet your exact requirements.
- Cost Efficiency Direct from the Manufacturer – Save 20-30% compared to standard market prices thanks to our optimized production and low-cost energy.
BCF Yarn Advantages for Carpets and Rugs
- Enhanced Stain Resistance – Ideal for high-traffic areas, repelling dirt and moisture.
- High Elasticity and Crimp Stability – Offers a luxurious texture with excellent recovery.
- Superior Shedding Resistance – Keeps carpets looking new with minimal maintenance.
- Eco-Friendly and Cost-Efficient – Manufactured with low-cost resources for sustainable production without compromising quality.
Applications
Our BCF Polypropylene Yarn is perfect for:
- Residential Carpets – Soft yet durable textures with vibrant colors.
- Commercial Carpeting – Long-lasting performance and stain resistance for offices, hotels, and retail spaces.
- Decorative Rugs – Intricate patterns and rich textures with customizable design options.
Why Choose Us?
- Direct Factory Supply – Competitive pricing and no middlemen.
- Advanced European Equipment – Precision manufacturing with top-tier technology.
- Tailored Solutions – Full customization for your exact carpet and rug specifications.
- Proven Quality Assurance – Each batch undergoes rigorous testing for performance consistency.
Place a specific order by:
Raw Material
Polypropylene (PP)
Dtex
800 to 5000 dtex
Filaments
120-480
Form of spinnerette
Trilobal, Delta, Circular (or custom options)
Elongation (%)
30-60
Tenacity
1,8-2,5
Crimp (%)
18-25
Shrinkage (%)
3-5
Spinning Oil (%)
0,8 - 1,2
Rubbing Fastness
6-7
Twist
40 TPM-700 Tpm S, Z Single and Cabling
Knot numbers (m)
20-35
The Full Catalog of Yarns for Rugs and Carpets
Unmatched Manufacturing Capacity
We specialize in manufacturing premium polypropylene yarns meticulously designed for rug and carpet production, ensuring outstanding performance and durability. With a world-class production facility equipped with cutting-edge European machinery, we leverage advanced technology and decades of industry expertise to deliver yarns of superior quality and unmatched consistency. Our dedication to innovation and customization allows us to meet precise client specifications, offering tailored solutions that enhance the beauty, strength, and longevity of finished carpets. By combining competitive pricing, rigorous quality control, and a steadfast commitment to customer satisfaction, we empower our partners to excel in an ever-evolving market.
Our Competitive Advantages
Expertise
European equipment
and specialists with 20+
years of industry mastery
Leadershipt
Energy-efficient production
for prices 20-30%
below market average
Guarantee
First carpet batch
reimbursement if quality
fails to meet standards
Supply Chain
Reliable production
capacity ensuring stable,
on-time yarn deliveries worldwide
Get a thorough analysis of carpet market $2000 worth
Our work process
We get your samplesÂ
We replicate your samples in our lab, then send it to you
Once approved, we begin manufacturing
Finished products are sent directly via our transport
Frequently Asked Questions
We combine cutting-edge European machinery (Mennan Makina, Saurer Volkmann, Superba TVP3) with over 20 years of manufacturing expertise. Our yarns are highly durable, stain-resistant, and colorfast, ensuring long-lasting quality for your carpets. We also offer customization to meet your exact specifications, backed by thorough quality control.
Absolutely! We specialize in customization. You can specify parameters like Dtex (800-10,000), filament count (120-420), twist direction, color, and more. Our in-house lab matches your requirements to ensure precision and consistency.
Thanks to energy-efficient production and strategic raw material sourcing, we offer prices 20-30% lower than the market average—without compromising quality.
We are confident in our products. If your first carpet batch doesn’t meet your quality expectations, we will reimburse the cost. Your success is our priority.
Yes, we prepare yarn samples based on your specifications in our lab. You can test the sample before placing a bulk order, ensuring complete satisfaction.
Our monthly production capacity is 600 tons. This allows us to meet both large-scale and regular supply demands with consistent quality and timely delivery.
We use sturdy pallets covered with PE stretch film for protection. Each pallet contains 160 to 270 bobbins, depending on size. We also manage our own logistics for efficient worldwide delivery.
We produce four main types: BCF (bulk continuous filament), Heat Set, Tricolor, and Frieze (curly) yarns—each optimized for specific carpet manufacturing needs.
Once your sample is approved, we begin production immediately. Delivery timelines depend on order size and destination, but we prioritize timely shipping for every order.
